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Differences between MCCB and ACB

November 19, 2019 | POSTED IN: Schneider ABB All Products Products Products

Differences between MCCB and ACB


About Molded Case Circuit Breaker (MCCB) and Air Circuit Breaker (ACB)

Air Circuit Breaker (ACB) and Molded Case Circuit Brekaer (MCCB) are both used for the safe making and breaking of electrical systems. In principle, both serve the same purpose. 

ACBs are usually seen on the upstream side of the circuit & MCCBs on load-side control (usually, load-side switching operations are more frequent than upstream). Depending upon the operating voltages and level of protection(Fault Level) needed for the system,these three protection device are selected. As the technology has improved over the period of time, the rating & breaking capacities of MCCBs are increasing - hence there is the possibility of overlap in the application of ACB & MCCB. 

Basic Definition of Molded Case Circuit Breaker (MCCB) and Air Circuit Breaker (ACB)

  • Molded Case Circuit Breaker (MCCB) is an electrical protection device used in various electrical systems to provide safe and reliable power distribution. It's designed to protect electrical circuits from damage caused by overcurrents, which can be due to overload or short circuits
  • Air Circuit Breaker (ACB) is electronic equipment that is used for the protection of electric circuits from short circuits or overcurrent. The ACB operates at atmospheric pressure in air. ACB is used in the switching mechanism and protection of the electrical system

What are the Differences Between Molded Case Circuit Breaker (MCCB) and Air Circuit Breaker (ACB)? 

MCCB

ACB

MCCB is used at the load side of the circuit in order to break the circuit from the load side in case of any fault which can cause damage to the circuit. ACBs are usually used on the upstream end of the circuit.
MCCBs are frequently broken in a circuit due to any fault situation. ACBs are not frequently used.
The MCCB has an improved rating as compared to the ACB. The rating of the air circuit breaker is lower as compared to MCCB.
MCCBs are considered more accurate than ACBs due to the use of different technologies in MCCBs. The improvements in the technologies have made the circuit breakers more accurate and précised. The selection of the ACBs for a circuit is done on the basis of different parameters which are operating voltage and the fault voltage. ACB parameters are lower in terms of performance than the MCCBs.
The MCCB is better than the ACB in different parameters like breaking capability. The breaking capability of an air circuit breaker is lower as compared to the MCCB.
The MCCB already utilizes the best qualities available for its operation. The technologies used in the air circuit breaker need to be improved further to improve its performance.
The rated current for the MCCB is about 3200 A. The current rating for a general ACB is 6300 A.
The improved rating of the MCCB is due to the use of good material in the MCCB circuit. From the last decades with the improvement of the different technologies, the performance of both MCCB and ACB can be overlapped.
The circuit of MCCB is used at the load end due to its compatibility of frequently operating with accuracy. The ACB is not compatible to be used at the load end due to its less frequent operation.
The frequent use of the MCCB on the load end is selected after calculating its different parameters. If the operating factor of the ACB is increased it will be also used at the load end.
If the load end is larger than the rating of the MCCB then it cannot be used at the load end. Similarly, for specific loads, the ACB can be used on the load end.
The utilization category for the molded case circuit breaker is ‘A’. The utilization category for the molded case circuit breaker is ‘B’.
MCCBs are less expensive as compared to ACBs. ACBs are expensive as compared to MCCBs.
It is the general rating of the current for MCCB, different MCCBs available in the market can have ratings greater than this rating or lower than this rating. The rating of the ACB is higher than the MCCBs. Due to this high current rating, an ACB is used in the circuit with a larger circuit current.
The tripping thresholds can be adjusted easily in the MCCB. This parameter makes the MCCB favorable in different circuits over other circuit breakers. The tripping thresholds can be adjusted in the ACBs. This tripping threshold can be easily adjusted in the MCCBs but for ACBs it is a bit complex.
There is a thermal-magnetic operation in the MCCBs. In the previous MCCBs, there was only one operation which was generally magnetic. The ACB also operates in two different modes. One can be the magnetic mode and the other is the thermal-magnetic mode.
The units which are tripped can be either the magnetic units or the electronic units. The trip units can also be thermal magnetic units. The trips unit of the ACB can be also the same as MCCBs.
MCCBs are common breakers as compared to the ACBs. ACBs are not commonly used in different circuit breakers.

Shop for Molded Case Circuit Breakers (MCCBs) 

ElectGo offers a wide range of MCCB products from well-known brands such as ABB and Schneider Electric. As an authorized distributor in Singapore, we are your trusted source for high-quality MCCB products from these leading manufacturers.

 

Shop for Air Circuit Breakers (ACBs)

ElectGo offers a wide range of ACB products from well-known brands such as ABB and Schneider Electric. As an authorized distributor in Singapore, we are your trusted source for high-quality ACB products from these leading manufacturers.

 

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